Swiss adventurer and climate activist Bertrand Piccard, who has circumnavigated the world in both a balloon and a solar powered plane, has announced plans for a third epic flight, this time aboard a purpose-built aircraft powered by green hydrogen. He will be joined in the 2028 project, Climate Impulse, by French engineer and fellow adventurer Raphaël Dinelli, who is supervising design and construction of the aircraft and will navigate the nine-day, non-stop journey around the equator. Concept drawings of the Climate Impulse aircraft depict a small central pod for the pilots, flanked by two large hydrogen tanks, all joined by a single, thin wing. Each tank has a front-mounted, three-blade propeller and a tail. Construction of the aircraft has commenced following two years of research, development and design backed by partners including science group Syensqo, aerospace companies Airbus, Daher and ArianeGroup, and technology and data company Capgemini. Testing will be conducted during the next two years.

Piccard argues that climate change can only be effectively addressed “through the lens of profitability and popular endorsement, instead of focusing on problems and costs.”

Through his Solar Impulse Foundation he promotes eco-friendly technologies and energy efficiency as business opportunities rather than expensive problems and uses his exploration expeditions to highlight sustainable growth and help spur governments and industries to take action on climate change.

The foundation has identified over 1,000 initiatives it describes as clean and profitable solutions that can be implemented on a large scale. It offers political and economic decision makers a guidebook “to help them establish a roadmap for the adoption of much more ambitious energy and environmental programmes and thus achieve their carbon neutrality objectives.”

Added Piccard: “More than flying around the world with a hydrogen airplane, Climate Impulse will explore new ways of thinking and acting to promote a better quality of life. In this world full of eco-anxiety, we need to restore hope and stimulate action by demonstrating disruptive solutions that lead to sustainable progress.

“Protection of the environment would become a reality only if it was perceived as economically viable and requiring no financial or behavioural sacrifices. Today, efficient solutions exist that can boost economic growth, while at the same time reducing our impact on the planet. Efficient solutions will unite people, from citizens and environmental activists to political and business leaders, shifting the narrative from sacrifice and fear to enthusiasm and action.”

Like Piccard, his Climate Impulse partner Dinelli is a climate advocate and adventurer, and has sailed around the world four times. He is also a composites engineer, pilot and specialist in renewable energies, who has previously developed and flown solar-electric test aircraft.

“The major technological challenge is to build an aircraft around two tanks of liquid hydrogen maintained at -253°C, powering electric motors via fuel cells,” explained Dinelli of the Climate Impulse project, which has strong aerospace and engineering backing.

Its major partner is Syensqo, a specialist in strong but lightweight composite materials for aircraft and engines, and a long-term collaborator with Piccard, having provided technological support for his Solar Impulse flight, performed in 2016. Syensqo was then part of Solvay, a chemicals and treatments company, from which it was spun off late last year.

Syenqo’s composite materials, films and additives will be key elements in the fuselage, wings and fuel tanks of Piccard and Dinelli’s new hydrogen aircraft, simultaneously reducing weight and maximising strength, while high-performance components for the hydrogen fuel cell will be designed to deliver “exceptionally high” power density and efficiency, while also allowing more compact design of the plane.

“This will require revolutionary innovations in the creation of adapted thermal tanks, opening new horizons in aviation technology,” added Piccard’s Foundation, which announced the latest enviro-flight. “The collaboration with Syensqo will enable Climate Impulse to develop these cutting-edge systems.”

Syensqo CEO Ilham Kadri welcomed participation in the project, saying: “We are thrilled to be part of this ultimate flight, a nonstop, zero emission, around the world (journey) fuelled by green hydrogen.”

Airbus, also a key partner in the Climate Impulse project, is a prominent proponent of and active campaigner for hydrogen-powered flight and plans to introduce a clean-sheet hydrogen aircraft into commercial service by 2035 as part of its ZEROe programme.

The aerospace manufacturer is developing an Airbus A380 as a dedicated test platform for hydrogen propulsion and has been working closely with airports and airlines to understand what infrastructure is needed to provide hydrogen refuelling of aircraft. It announced its latest initiative just last month, a collaboration with aviation and energy sector partners to explore infrastructure requirements for hydrogen-powered flights from airports in Sweden and Norway.

A third partner in the Climate Impulse project, European aircraft manufacturer Daher, is also actively progressing zero-emission propulsion and late last year, in partnership with Airbus and Safran, performed the inaugural flight of its EcoPulse hybrid-electric demonstrator aircraft, testing the performance of high energy density batteries and flight systems.

Top image: Solar Impulse Foundation

Tony Harrington

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Electric aviation has taken two steps forward but one step back, with Air New Zealand announcing it will introduce as many as 23 short-range electric aircraft from US-based BETA Technologies, and Europe’s EcoPulse hybrid-electric demonstrator aircraft performing its first multi-powered flight, both just days after Rolls-Royce announced plans to dispose of its electric aircraft propulsion division. After an 18-month assessment, Air New Zealand has chosen BETA’s electric-powered ALIA conventional take-off and landing aircraft (eCTOL) to operate from 2026, initially as a commercial demonstrator for short-range operations. The EcoPulse, developed jointly by Airbus, Safran and Daher, and powered by a primary gas turbine engine, then six electric propellers, operated for the first time in hybrid-electric mode during a 100-minute flight from Tarbes Airport in France. The announcements followed the decision of Rolls-Royce to exit electric propulsion as part of a group-wide restructure which includes increased focus on its jet engine business.

Air New Zealand has selected BETA’s ALIA conventional take-off and landing aircraft as part of its Mission Next Gen Aircraft programme following assessments of four new aircraft concepts, which also included the electric Eviation Alice, the hybrid-electric VoltAero Cassio and a hydrogen-powered Britten-Norman Islander from UK-based Cranfield Aerospace Solutions. The airline has placed an initial firm order for one BETA ALIA aircraft, with options for two more and rights for a further 20.

“This is a small but important step in a much larger journey for Air New Zealand,” said the airline’s CEO, Greg Foran. “We need to accelerate the pace of change in the technology, infrastructure, operations and regulation.

“While this aircraft will add to, not replace, our existing fleet, it is a catalyst for that change. By flying the ALIA, we hope to advance our knowledge and the transformation needed in the aviation system in Aotearoa [New Zealand] for us to fly larger, fleet-replacing, next-generation aircraft from 2030.”  At that time, the airline plans to phase out its fleet of 23 conventionally powered Q300 turboprops.

Although the BETA ALIA is designed to carry up to five passengers and one pilot, the airline initially plans to partner with New Zealand Post to provide cargo-only services on a test route to be announced early next year, following expressions of interest from airports across the country, where regional aviation provides critical links between small communities, many of which are not well-served by road access. 

The BETA ALIA eCTOL version has flown up to 480 kilometres in one test flight, well over Air New Zealand’s initial requirement to fly routes of up to 150 kilometres. In service, it would fly at altitudes of between 1,500 and 3,000 metres, and speeds of up to 270 kph, subject to regulatory approval by the New Zealand Civil Aviation Authority.

Kyle Clark, BETA’s CEO, said Air New Zealand was “hyper-focused on bringing technologies to scale as quickly as possible, both to meet its own ambitions to decarbonise and to change the broader aviation landscape. We are gratified by the airline’s confidence in our technology as a solution that will meet their operational needs and look forward to continuing to work hand-in-hand as we bring the ALIA to market for 2026.”

In France, the EcoPulse testbed aircraft, an adapted version of a Daher TBM airframe, performed the inaugural test flight with its six integrated electric thrusters, or e-Propellers, activated. It was powered by both a battery and a turbogenerator.

Three Safran propellers have been fitted to each wing, and aerodynamically tested since early this year, when two, then four, and finally all six were installed. Powered by the legacy turboprop engine in its nose, the aircraft has been progressively test flown to assess handling characteristics with the added inertia of wing propellers and pods. 

The electric generator is powered by a gas turbine, provided by Safran, and a high-energy density power pack provided by Airbus.

Central to the system is a Power Distribution and Rectifier Unit (PDRU), again from Safran, to protect the high voltage network and distribute the electrical power, while the Airbus-designed battery pack is rated at 800 Volts DC and can generate up to 350 kilowatts of energy. Airbus also developed the flight control computer which enables the aircraft to manoeuvre using its e-Propellers.

“This is a major milestone for our industry,” said Airbus CTO Sabine Klauke, “and we’re proud to have powered the EcoPulse demonstrator first flight with our new battery systems. High energy density batteries will be necessary to reduce carbon emissions from aviation, whether for light aircraft, advanced air mobility, or large hybrid-electric aircraft. Projects like EcoPulse are key to accelerating progress in electric and hybrid-electric flight, and a cornerstone of our aim to decarbonise the aerospace industry as a whole.”

Eric Dalbiès, Safran’s CTO and EVP Strategy, said the EcoPulse test “confirmed that this disruptive propulsion system works in flight, which paves the way for more sustainable aviation. The lessons learned from upcoming flight tests will feed into our technology roadmap and strengthen our position as leader in future all-electric and hybrid-electric propulsive systems.”

And Daher CTO Pascal Laguerre said the partnership was “working to converge practical and significant know-how on design, certification and operation to shape our path towards more sustainable aircraft for the future.”

While these programmes progress, Rolls-Royce, during its 2023 Capital Markets Day, has revealed plans to sell its electric aviation propulsion division as part of a company-wide restructure. The unit is involved in producing powertrains for next-generation aircraft including air taxis and short-range commuter craft.

It will intensify its focus on engines for widebody commercial jets and business aircraft, while also progressing its UltraFan engine programme, which will be central to its plans to re-enter the narrowbody aircraft market.

“In Rolls-Royce electrical we are looking at options to exit in the short run or alternatively, for the right value, reduce our position to minority with an intention to exit fully in the mid-term,” the company said. “We believe, given the world-class capability we have built in Advanced Air Mobility, that this will represent good value to a third party and will allow us to focus on our core electrical engineering activities in Power Systems, Defence and Civil Aerospace.” 

Image (Chris Tarpey): BETA’s ALIA eCTOL in Air New Zealand livery

Tony Harrington

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After a four-year absence due to the global pandemic, the aerospace industry returned in force to the Paris Air Show, which was marked not just by 1,260-plus orders and options for new aircraft, but also by a flood of product, procurement and partnership deals focused on reducing the sector’s impact on the environment. The event was also thick with news of zero-emission aircraft and propulsion systems, technology breakthroughs promising higher efficiency and lower emissions, and research and development programmes to refine or explore paths to more sustainable aviation. An order by India’s largest airline, IndiGo, for 500 Airbus A320 and 321 neo jets to accommodate huge growth plans beyond 2030, reinforced forecasts that the global commercial fleet will double in size over the next 20 years.

Multiple commitments and technology advances were announced for the evolving electric aviation sector, most with certification and entry-into-service targets between 2025 and 2030. Miami-based AeroLease announced it had signed a letter of intent (LOI) to acquire 50 Eviation Alice electric commuter planes, while Netherlands-based start-up Maeve Aerospace unveiled a revised version of its proposed 44-seat Maeve 01 all-electric aircraft, to be powered with four 1.2 Mw electric motors. Maeve is aiming for certification in 2028 and entry into commercial service in 2030.

French start-up Aura Aero confirmed commitments and collaborations in Europe, the US and Africa for its ERA electric thrust aircraft, which will be offered in passenger and freight configurations. Maltese executive fleet operator Elit’ Avia and French regional carrier Pan Europeene signed LOIs for a combined 12 planes. Additionally, Utah-based freight airline Alpine Air Express signed a memorandum of understanding (MoU) to assist Aura Aero in gaining US certification for the ERA and Gabon-based AfriJet signed a MoU, which, while not specifying details, the airline’s CEO, Marc Gaffajoli, described as “for us, the most plausible and mature solution.”

Marseille-based airframer Daher, together with Airbus and Safran, exhibited for the first time their EcoPulse aircraft, a hybrid-electric distributed propulsion testbed, which will rely on a single independent electrical source to power multiple engines. Based on Daher’s TBM aircraft platform, the EcoPulse has six wing-mounted e-propellers provided by Safran, and two power sources – a Safran gas turbine and a battery pack supplied by Airbus. The demonstrator will begin flight testing later this year as part of a programme to define, develop and deliver a hybrid-powered plane to market by 2027.

Another French start-up, Beyond Aero, unveiled its four-passenger BYA-1 hydrogen-electric jet, while the Volt Aero Cassio 330, a 4-5 seat hybrid-electric aircraft, was also displayed ahead of its first flight in the coming weeks.

US-based electric powertrain developer MagniX said it would soon start converting a De Havilland Dash 7 aircraft into a zero-emission testbed, replacing two of its four Pratt and Whitney Canada PT6A engines with new MagniX 650 electric motors, and a pair of 450kwH battery packs. Another electric propulsion developer, Wright Electric, announced that ground trials of its new aerospace motor-generator had delivered 1 Megawatt (1,300 horsepower) of energy, enabling it to be used as a turbogenerator or auxiliary power unit for high altitude commercial or defence applications.

Airbus announced a research and development partnership with Geneva-based STMicroelectronics to explore the development of lighter, more efficient power electronics required for future hybrid-powered aircraft and all-electric air taxis. They will focus on wide bandgap Silicon Carbide and Gallium Nitride semiconductor materials, which have better electrical properties than conventional conductors such as silicon.

Rolls–Royce revealed it was ready to test its first small gas turbine, developed as a turbogenerator system for novel propulsion aircraft including electric air taxis, and hybrid-electric commuter planes seating up to 19 passengers. Additionally, regional jet maker Embraer announced a joint venture with Japanese electric motor manufacturer NIDEC to develop propulsion systems for eVTOL aircraft, with Embraer’s air taxi division Eve Air Mobility the launch customer.

Hydrogen propulsion developer ZeroAvia announced multiple deals, the largest of them an agreement to deliver 250 hydrogen-electric ZA2000 engines for 40-80 seat turboprop conversions to California-based Flyshare, which will launch a new airline, Air Cahana, on the west coast. UK-based lessor Monte also firmed a previously-provisional order for 100 ZA 600 powertrains for 9-19 seat aircraft, while French lessor Green Aerolease signed an MoU to acquire an unspecified number of ZA 600 units.

ZeroAvia also revealed that in tests with MHIRJ, the type certificate holder for CRJ regional jets, “clear applications” had been identified to retrofit regional jet aircraft with hydrogen-electric propulsion systems. The initial aircraft suitable for conversion to ZeroAvia’s proposed ZA 2000RJ powertrain would be a CRJ 700 aircraft, though the technical study also validated conversions of other in-service CRJ-series jets, including the CRJ 500 and 990 models.

Another zero-emission start-up, Sydney-based Dovetail Electric Aviation, announced a partnership with HTWO, the hydrogen power division of Korea’s Hyundai Motor Company, to test a hydrogen-electric powertrain for regional aircraft, with a view to commencing test flights as early as next year.

Deutsche Aircraft revealed the first metal was being cut for the prototype of its 40-seat D328eco regional airliner, a 100% SAF-compatible turboprop, which is scheduled for its first flight in 2025 and targeting entry into service by 2026, while at the opposite end of the scale US-based Jet Zero revealed its Z4 blended wing concept, targeted as a replacement for mid-market aircraft including the Boeing 767 and 787-8, with fuel burn savings of up to 50%.

The Airbus research arm UpNext announced a new test programme to investigate the replacement of a fossil-fuelled auxiliary power unit with a hydrogen fuel cell system to power non-propulsive aircraft functions including air conditioning, cabin lighting and avionics. An A330-200 jet will be retrofitted for the programme, taking to the air by late 2025.

Airbus also signed a MoU with US-based SAF producer LanzaJet to advance the construction of facilities to produce sustainable aviation fuel using LanzaJet’s alcohol-to-jet technology, while global energy company Sasol and Topsoe, a specialist in carbon reduction technologies, agreed to form a 50-50 joint venture to develop, build, own and operate new SAF plants, and market renewable fuels. E-fuel producer Twelve also used the Paris show to announce plans for SAF production from CO2 and renewable energy at a new plant to be built in the US state of Washington.

United Airlines Ventures revealed that another seven to eight partners would join its Sustainable Flight Fund within the next two months, and foreshadowed investment in new SAF offtake deals as producers built renewable fuel capacity.

On the eve of the Paris Air Show, seven chief technology officers from major aviation manufacturers released a statement committing to “supporting policies that increase the supply of SAF while ensuring a consistent and predictable demand through harmonised global measures.”

The CTOs of Airbus, Boeing, Dassault Aviation, GE Aerospace, Pratt & Whitney, Rolls-Royce and Safran added: “We are unified in the proposition that our industry has a prosperous and more sustainable future, and that we can make it happen through the near-term implementation of lasting industry-wide and globalised harmonised policies.”

Photo: French President Emmanuel Macron visits Aura Aero display at the Paris Air Show